---
title: SEKISUI Aerospace WIP Tracking | Xemelgo Case Study
description: Discover how SEKISUI Aerospace's partnership with Xemelgo brought their vision for a connected factory to life.
image: https://xemelgo.com/hubfs/Sekisui%20Case%20Study%20-%20WIP.jpg
---

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  <https://xemelgo.com/manufacturing?hsLang=en>A suite of RFID-powered tools delivering real-time visibility into modern operations. 
  
   
  
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# SUCCESS STORY

# SEKISUI: Unlocking Operational Efficiency with RFID Work-In-Process Tracking

##### SEKISUI Aerospace partnered with Xemelgo to bring their vision of a connected, intelligent factory to life. Leveraging Xemelgo’s Work-In-Process solution, SEKISUI implemented a fully connected system that delivers real-time visibility into every order on the production floor. The solution provides live production dashboards and proactive alerts on emerging issues, enabling operators, supervisors, and executives alike to make faster, data-driven decisions that improve operational efficiency and responsiveness.

![Sekisui logo with bg-1](https://xemelgo.com/hs-fs/hubfs/Sekisui%20logo%20with%20bg-1.png?width=233&height=95&name=Sekisui%20logo%20with%20bg-1.png)

 

<iframe src="https://player.vimeo.com/video/862565782?badge=0&amp;autopause=0&amp;player_id=0&amp;app_id=58479" frameborder="0" allow="autoplay; fullscreen; picture-in-picture" style="position:absolute;top:0;left:0;width:100%;height:100%;" title="Work-In-Process Management"></iframe>

 TESTIMONIALS

Everyone that you mention RFID to and show that you're able to track, their eyes get wide. They're excited to have that traceability. Even new hires get excited."

Production Manager, SEKISUI Aerospace Patrick Teitzel

### Discover How SEKISUI Transformed Manufacturing Flow with Xemelgo’s WIP Solution

![SEKISUI WIP case study-blur](https://xemelgo.com/hs-fs/hubfs/SEKISUI%20WIP%20case%20study-blur.jpg?width=234&height=304&name=SEKISUI%20WIP%20case%20study-blur.jpg "SEKISUI WIP case study-blur")

 ABOUT SEKISUI

SEKISUI Aerospace is a leading manufacturer of advanced composite structures for the aerospace and defense industries. With decades of experience, they specialize in designing and producing lightweight, high-performance components that meet the stringent demands of commercial and military applications.

Committed to quality and innovation, their mission is to deliver reliable, precision-engineered products that help customers push the boundaries of flight.

![Aerospace](https://xemelgo.com/hubfs/Aerospace%20Structures%20Components.png)

 CHALLENGES

SEKISUI Aerospace faced several key challenges as they sought to improve production flow and operational efficiency:

1. **Frequent Production Delays**  
   At their worst-performing site, on-time delivery dropped as low as 30%, with customers waiting on-site for parts.
2. **Operational Strain from Industry Disruption**  
   The COVID-19 pandemic amplified pressure to streamline processes and adapt quickly amid shifting demands in aerospace manufacturing.
3. **Lack of Real-Time Production Visibility**  
   Without end-to-end visibility on the shop floor, it was difficult to pinpoint bottlenecks, monitor order progress, or make timely, data-driven decisions.

SOLUTIONS

![Management Dashboard-1](https://xemelgo.com/hs-fs/hubfs/Management%20Dashboard-1.png?width=280&height=218&name=Management%20Dashboard-1.png)

 

![Search and Find](https://xemelgo.com/hs-fs/hubfs/Search%20and%20Find.png?width=280&height=218&name=Search%20and%20Find.png)

 

![Priority Queue-2](https://xemelgo.com/hs-fs/hubfs/Priority%20Queue-2.png?width=280&height=218&name=Priority%20Queue-2.png)

 

RESULTS

**Improved On-Time Delivery to 90%+**

 

Leverage real-time production visibility to reduce delays and disruptions, improving schedule performance by over 60% across key sites.

 

 

**Increased Productivity by 3%**

 

Boost work order velocity and production throughput through streamlined operations and more efficient production support processes.

 

 

**Validated $2.5M in Cost Avoidance**

 

Achieve significant labor savings by minimizing time spent on searching, scheduling, reporting, and other manual production tasks.

CONCLUSION

The partnership between SEKISUI Aerospace and Xemelgo marks a significant step forward in modernizing aerospace manufacturing through digital transformation. By implementing Xemelgo’s Work-In-Process solution, SEKISUI gained real-time visibility, streamlined operations, and measurable improvements in on-time delivery, productivity, and cost efficiency. This collaboration not only addressed immediate production challenges but also laid the foundation for long-term operational agility. With technology, data, and lean practices working in harmony, SEKISUI is now better equipped to meet customer demands, adapt to industry shifts, and drive continued innovation across its manufacturing facilities.

 

![Sekisui WIP Management Dashboard](https://xemelgo.com/hs-fs/hubfs/Sekisui%20WIP%20Management%20Dashboard.jpg?width=318&height=313&name=Sekisui%20WIP%20Management%20Dashboard.jpg)

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