INDUSTRIES

RFID Solutions for Automotive

From returnable totes to critical spares, Xemelgo's RFID solutions eliminate waste, reduce downtime, and optimize every aspect of your automotive manufacturing and supply chain operations. Track inventory in real-time, automate Kanban replenishment, and keep production lines rolling at full throttle.

Drive Operational Excellence Through Real-Time Visibility

Automotive manufacturers and their suppliers trust Xemelgo to deliver next-generation RFID solutions across production lines, warehouses, and supply chains. Deployed across leading OEMs and tiered suppliers, our platform delivers the real-time visibility needed to streamline operations, boost efficiency, and accelerate time-to-value.

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USE CASES

Returnable Transport Item (RTI) Tracking

 

RFID tags on returnable containers provide real-time location tracking and automated tractions on incoming and outgoing shipments. Ensure you have what you need just-in-time, dramatically reduce container losses and drive performance across your supply chain.

Grab-and-Go Inventory 

 

Automatically capture inventory transactions across raw materials, finished goods, supplies, chemicals, spare parts, and more with RFID technology. Achieve near-perfect accuracy, reduce stockouts, and free up working capital tied in excess inventory.

Spare Parts Inventory Management

 

Minimize downtime by locating what you need when you need it most. RFID-enabled tool cribs track spare parts and consumables automatically. Ensure critical items are always available, eliminate manual audits, and prevent costly unplanned downtime.

Non-Product and Vendor-Managed Inventory (VMI)

 

Gain visibility into supplies, chemicals, and consumables with RFID tagging. Automate replenishment through low-stock alerts and Kanban tracking, reduce stockouts and eliminate expired materials, and reduce manual effort with lightning-fast RFID audits and cycle counts.

RFID Work Order Tracking

 

Automatically follow every order through each stage of production stage with RFID readers mapped to departments and workstations on your production floor. Identify bottlenecks, improve throughput, and boost on-time delivery performance with unprecedented real-time visibility. 

Production Equipment Tracking

 

Locate dies, jigs, fixtures, and equipment instantly with RFID visibility. Eliminate wasted search time, avoid production delays, and maximize asset utilization with durable RFID tags to survive any environment.

Benefits of RFID in Automotive Manufacturing

Eliminate Production Delays

Real-time visibility prevents stockouts and missing items that shut down production lines.

Reduce Carrying Costs

Optimize inventory levels with accurate, automated tracking and smart replenishment.

Improve Quality Control

Track parts and materials through every production stage to ensure traceability and compliance.

Maximize Asset Utilization

Get complete visibility into tool and equipment usage to optimize your investments.

Automate Manual Processes

Replace time-consuming manual scanning, counting, searching, and data entry with automated RFID tracking.

Meet Delivery Commitments

Real-time WIP visibility enables accurate delivery promises and on-time performance.

Supplier Collaboration

Enable just-in-time replenishment and vendor-managed inventory with supplier and customer data views.

Faster Throughput

Track automatically and identify issues proactively to eliminate bottlenecks and improve on-time delivery.

Why Automotive Leaders Choose Xemelgo

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Faster ROI

Automotive engineers

Faster ROI

Get up and running in weeks, not months, with our cloud-based architecture that eliminates lengthy infrastructure deployments. Our automotive customers see measurable time savings and validated cost reductions within the first quarter, with many achieving full ROI payback within 12 months through reduced labor costs and inventory optimization.

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Scalable Architecture

Cars staged for paint in automotive plant

Scalable Architecture

 Start with a single production line or warehouse and expand globally without technology limitations. Our cloud-native platform supports everything from pilot projects to multi-site deployments across continents, with centralized visibility and standardized processes that grow with your manufacturing footprint. 

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Seamless Integrations

EV charging in a parking lot

Seamless Integrations 

 Xemelgo extends and supercharges your existing ERP, MES, and WMS systems with real-time sensor data from the factory floor, without costly customizations or system replacements. With proven integrations across dozens of enterprise systems including Oracle, SAP, Epicor, JDE, and more, our open APIs make connecting to any system straightforward for your IT team. RFID data flows directly into your existing workflows, maintaining data integrity while eliminating manual data entry and providing your operations team with instant access to actionable insights across your operations. 

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Expert Support Included

man in a stockroom holding tablet

Expert Support Included

Dedicated RFID specialists with extensive experience deploying enterprise-grade RFID solutions in automotive environments ensure your system delivers lasting value. From initial deployment through ongoing optimization, our XCEL support team provides proactive monitoring, performance tuning, and strategic guidance to help you maximize your ROI.

Automotive engineers

Faster ROI

Get up and running in weeks, not months, with our cloud-based architecture that eliminates lengthy infrastructure deployments. Our automotive customers see measurable time savings and validated cost reductions within the first quarter, with many achieving full ROI payback within 12 months through reduced labor costs and inventory optimization.

LEARN MORE MEET WITH AN EXPERT
Cars staged for paint in automotive plant

Scalable Architecture

 Start with a single production line or warehouse and expand globally without technology limitations. Our cloud-native platform supports everything from pilot projects to multi-site deployments across continents, with centralized visibility and standardized processes that grow with your manufacturing footprint. 

LEARN MORE MEET WITH AN EXPERT
EV charging in a parking lot

Seamless Integrations 

 Xemelgo extends and supercharges your existing ERP, MES, and WMS systems with real-time sensor data from the factory floor, without costly customizations or system replacements. With proven integrations across dozens of enterprise systems including Oracle, SAP, Epicor, JDE, and more, our open APIs make connecting to any system straightforward for your IT team. RFID data flows directly into your existing workflows, maintaining data integrity while eliminating manual data entry and providing your operations team with instant access to actionable insights across your operations. 

LEARN MORE MEET WITH AN EXPERT
man in a stockroom holding tablet

Expert Support Included

Dedicated RFID specialists with extensive experience deploying enterprise-grade RFID solutions in automotive environments ensure your system delivers lasting value. From initial deployment through ongoing optimization, our XCEL support team provides proactive monitoring, performance tuning, and strategic guidance to help you maximize your ROI.

LEARN MORE MEET WITH AN EXPERT
KEY FEATURES

Unleashing manufacturing efficiency

From locating lost orders to managing work-in-progress and identifying bottlenecks, our innovative tools are designed to streamline operations and boost efficiency. With real-time performance metrics, automated job scheduling, and seamless integration with existing systems, Xemelgo empowers your business to overcome operational challenges and achieve optimal productivity. Discover the full potential of your manufacturing operations with Xemelgo's cutting-edge solutions.  

Get Started with Xemelgo Today

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